In the Workshop
In this chapter "In the workshop" we have put together all the technical information that is important for a relaxing and carefree journey, be it on a short trip, on the way to the in-laws or when taking part in a demanding rally
Many of the articles are based on the workshop manuals and service notices from VOLVO AB on the one hand, and on the other hand, on the experiences, information, tips and tricks gained in daily practice.
We divide the contributions into three groups.
Konstruktion und Funktion
Beschreibung von Aufbau und Wirkungsweise der verschieden Bauteile.
Störungssuche, Reparatur und Instandhaltung
Anleitungen zur Fehlerermittlung und Beschreibung der regulären Reparatur- und Instandsetzungsarbeiten.
Überholung
Anweisungen zur Generalüberholung von ausgebauten Motoren, Getrieben, Achsen, etc.
Alle Beiträge werden laufend überarbeitet, ergänzt und erweitert. Für Anregungen und für Hinweise, auch auf sachliche Fehler, sind die Autoren dankbar.
0 general en Article Count: 6
01 type designations en Article Count: 3
0 FAQ General en Article Count: 2
Frequently Asked Questions | Fragen und Antworten
1 Servicing | Maintenance Article Count: 13
12 lubrication en Article Count: 11
14 body protection en Article Count: 2
2 engine en Article Count: 31
20 general en Article Count: 2
21 engine unit en Article Count: 1
23 fuel system carb en Article Count: 2
Carb SU Article Count: 1
Carb Weber Article Count: 1
24 fuel system efi en Article Count: 87
dj general en Article Count: 4
Description en Article Count: 1
Function Article Count: 1
D-Jetronic - Units Article Count: 65
Check the order numbers Article Count: 1
Check: Are the correct components installed? The BOSCH and VOLVO order numbers of the components
Electronic Control Unit Article Count: 6
Electronic Control Unit (ECU): Aufbau, Aus- und Einbau, Reparatur und Service
Relays Article Count: 6
Main relay, relay for fuel pump, relay for cold start valve (model years 1970 and 1971), technical features
Fuel filter Article Count: 3
Fuel pump Article Count: 4
Pressure regulator Article Count: 2
Fuel hoses Article Count: 1
Injectors Article Count: 6
Einspritzventile: Konstruktion, Funktion, Technische Daten, Dichtringe, Aus- und Einbau, Reinigung und Revision
The Cold start system Article Count: 7
Cold start valve, cold-start relay, thermal timer: design, function, test procedures
Throttle valve switch Article Count: 8
Pressure sensor Article Count: 2
Auxiliary air regulator Article Count: 6
Zusatzluftschieber: Konstruktion, Funktion, Prüfverfahren, Reparaturmöglichkeiten, Ersatz
Triggering contacts Article Count: 2
Sensor I Intake air temperature Article Count: 1
Sensor II Coolant temperature Article Count: 1
Inlet duct Article Count: 1
Air cleaner Article Count: 2
Luftfilter und Ansaugschlauch
Cable harness Article Count: 5
Fault tracing Article Count: 1
dj test instruments en Article Count: 1
Cars with D-Jetronic Article Count: 12
The D-Jetronic fuel injection system has also been installed in vehicles from other manufacturers.
D-Jetronic Literature Article Count: 1
For care and maintenance of the D-Jetronic system, we recommend the VOLVO Service Manuals (SM). Those who have read up a little will realise that the injection system and its components are not as complicated as some people report.
The customer service manuals from BOSCH are available as PDF files on the Internet or as antiquarian booklets.
26 cooling system en Article Count: 3
3 Electrical system | Instruments Article Count: 24
Department 3 Electrical System comprises these groups:
- Battery
- Alternator and regulator switch
- Sarter
- Ignition system
- lighting
- Other electrical equipment: turn signals, ignition lock, signal horns, windscreen wipers, windshield washers, switches, interior lighting, switching relays, fuses, brake light switches
- Instruments
- Circuit diagrams
30 General Article Count: 1
34 ignition system en Article Count: 3
35 lighting en Article Count: 5
36 electrical standard equipment en Article Count: 6
38 instruments en Article Count: 6
39 Wiring diagrams Article Count: 3
4 power transmission en Article Count: 4
43B Overdrive Types D and J Article Count: 1
44 Automatic transmission BW35 Article Count: 3
6 front end steering gear en Article Count: 3
64 steering en Article Count: 3
7 suspensions wheels en Article Count: 1
77 wheels en Article Count: 1
8 body interior en Article Count: 9
87 heater cooling system en Article Count: 7
88 Seat belts Article Count: 2
consumables en Article Count: 2
9 misc_equipment en Article Count: 14
92 Air condition Article Count: 9
An air conditioning system was not available from the factory. The dealers could order the necessary parts from Volvo, the supplier of the FrigiKing unit F-500 was Frigikar Corporation, Dallas (TX),
A special catalogue lists the part numbers of FrigiKing and Volvo. There is also a service manual in group 9 (92) with installation instructions for Volvo 140 and 164.
CCmeter - MobileGauge Article Count: 2
Tripmaster - Distance counter Article Count: 1
For the classic car rally
Tools | Equipment Article Count: 1
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